Vacuum melting plant "VIP-NK-R-300"

Vacuum melting plant "VIP-NK-R-300"

Description

Vacuum melting plant "VIP-NK-R-300" for the production of castings with a directional structure from heat-resistant and other alloys.

Detailed information PDF
The VIP-NK-R-300 vacuum melting furnace is designed to produce castings from heat-resistant and other alloys.
The VIP-NK-R-300 melting furnace can operate using the technology of casting parts with a directional structure using movable screens for ceramic molds.

The VIP-NK-R-300 furnace includes the following main units:
- melting chamber;
- lock chamber;
- loading device;
- mechanisms for vertical and horizontal movement of ceramic molds;
- rollback block;
- mold heating furnace;
- liquid metal crystallizer;
- crystallization screens;
- alternative crystallizer;
- vacuum system;
- control system;
- water cooling system.

Design of the VIP-NK-R-300 installation.

The design of the unit and its mechanisms ensure ease of maintenance and free access to the main units and elements, such as the PPF, inductor, etc.
The design of the VIP-NK-R-300 includes a rotating crucible with adjustable rotation speed and the ability to programmatically control the metal drain.
The mechanism for loading charge materials into the crucible is carried out without depressurizing the melting chamber using a process container.
The cover and body of the working chamber are equipped with process windows for visual observation of the melting and pouring of metal and the movement of molds during crystallization.
The design of the VIP-NK-R-300 unit includes 2 movable screens made of dense graphite with a flexible material at the working end. The screens fit tightly to the mold during the entire crystallization cycle and repeat the outer contour of the molds.
It is possible to place a water-cooled screen at the height of the crystallized casting H = 400 mm, under the block of movable screens.
The metal temperature is controlled during the melting process by a pyrometer. A control immersed thermocouple is provided to control the readings of the photopyromometer. The heating of the forms in the PPF is carried out at a given speed.

Technical data

Operating vacuum, mm Hg
5*10-3
Installed power, kW
450
Supply voltage, V
400
Speed of vertical movement of molds, mm/min
0.1-70
Overall dimensions of ceramic molds (H*W*D), mm
500*200*200
Maximal melt temperature, °С
1750
Melting crucible capacity, kg
17
Maximal operating temperature of the mold heating furnace, °С
1700
The temperature difference in the working space of the mold heating oven °С
±2 - ±10
Range of working speeds for moving molds, mm/min
from 0.1 to 170
Minimal step for changing the speed of movement of forms, mm/min.
0.1
Residual pressure on a cold, dry, empty furnace, mmHg.
5*10-4
Residual pressure on the equipped furnace in the operating cycle, mm Hg.
from 1*10-3 to 5*10-4
Residual pressure during melting mm Hg
from 1*10-3 to 1*10-2
Leakage in the total volume of the furnace (on a cold empty furnace), l. µm. Hg/s.
15
Detailed information PDF
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