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"ELU-8/0.6" plant for precise electron beam welding
"ELU-8/0.6" plant for precise electron beam welding
Description
"ELU-8" plant for precise electron beam welding of circular, annular, straight seams on products made of high-strength steels and alloys based on nickel, titanium, niobium, molybdenum, copper, aluminum, etc.
The plant "ELU-8/0.6" is designed for precision electron beam welding of circular, annular, and straight seams on products made of high-strength steels and alloys based on nickel, titanium, niobium, molybdenum, copper, aluminum, as well as dissimilar metal materials.
Technical data
Operational volume of the vacuum chamber, m3
11.6
Inner dimensions of the chamber (L*W*H), mm
3100*1700*2200
Power consumption, kW
120
Load capacity of rotation manipulators with horizontal axis, kg
1000
Load capacity of rotation manipulators with a vertical axis, kg
1000
Dimensions of welded products with a horizontal axis of rotation (Ø*D), mm
(40 - 400)*1500
Dimensions of welded products on a manipulator with a vertical axis of rotation (with a vertical gun position) (Ø*D), mm
(≤400)*(≤500)
Dimensions of welded products on a manipulator with a vertical axis of rotation (with a horizontal gun position) (Ø*D), mm
(≤300)*(≤500)
Operating pressure in the chamber, Pa (mm Hg)
1.3*10-2 (1*10-4)
Operating pressure in the electron beam gun, Pa (mm Hg)
6.6*10-3 (5*10-5)
Time to reach operating pressure in the vacuum chamber and electron beam gun during repeated pumping, minutes
30
Visualization of the junction area
Video monitoring device
Method of combining a beam with a joint
Recording the trajectory by points, then automatically aligning the beam with the joint by deflecting the beam or moving the gun
Overall dimensions of the installation (L*W*H), mm
10700*6750*3000
Range of electron beam current, mA
1 - 660
Accelerating voltage instability, %
±0.5
Focusing lens current instability, %
±0.05
Range of focusing current, mA
400 - 1000
Distance between gun and workpiece, mm
50 - 259
Maximal deflection angle along the X-X and Y-Y axes of the deflection system, °
±7
Maximal power consumption of equipment, kVA
120
Electron beam gun accelerating voltage, kV
60
Resulting image size, pixels
256*256
Size of the observed area of the product, at a distance from the bottom edge of the EB gun to the product, mm
20*20
Rated voltage of three-phase supply network 50 Hz, V
380
Controlled coordinates of movement of the welding manipulator
1 (A or C)
Controlled moving coordinates of the electron gun moving manipulator
3 (x, y, z)
Number of simultaneously controlled coordinates
4 (X, Y, Z, A or C)
The movement of the electron gun manipulator longitudinal (X), mm
1200
The magnitude of the transverse movements of the electron gun manipulator (Y), mm
400
The movement of the electron gun manipulator vertical (Z), mm 800
800
The movement of the electron gun manipulator, adjustment rotation (XZ), °
0 – 90
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